Preheat grill to medium high heat, brush and lightly oil grates.: As the grill warms you should smell the clean, hot metal and see faint wisps of smoke rising, signaling readiness. Brushing removes residue and a light oil coating prevents sticking, so patties release cleanly and develop an even crust. A common misstep is using too much oil, which can cause flare ups and uneven charring, so use just enough to coat the grates.
Combine the ground beef, 2 tbsp Sweet Baby Ray's Honey BBQ sauce, mayo, 1 tbsp seasoned salt, garlic powder, onion powder and black pepper in a large bowl. Mix until fully combined, then shape into 8 round patties.: Once mixed, the bowl will have a glossy sheen from the sauce and mayo, and the meat should feel cohesive without being overworked. Mixing by hand lets you feel when the texture is even, and the aroma of spices will become noticeable, offering an early preview of the final burger. Avoid packing the meat too tightly, because dense patties lose juiciness and become tough.
Use your thumb or finger to gently press an indention in the center of each patty. Season the burgers with the remaining seasoned salt. Grill on each side for about 3 to 4 minutes, until desired temperature is reached. Just before removing from grill, add the cheddar cheese on top of each patty.: When shaping, press gently to form uniform circles that will cook at the same rate. The patties should hold together but still be tender to the touch. If they feel too loose, chill briefly, but do not overcompress. A frequent error is making patties uneven in thickness, which leads to mismatched doneness across burgers.
Top each hamburger bun with lettuce, tomato, the cheeseburger, a tablespoon (or two) of the Sweet Baby Ray’s BBQ sauce, two crispy onion rings and top with the bun. Enjoy!: The shallow indentation keeps the center from bulging as it cooks, helping the patty remain flat and cook evenly. You will notice the meat relax and the edges smoothing slightly; that is normal. If you skip this step, expect the center to puff up and create uneven thickness and doneness.
Season the burgers with the remaining seasoned salt: The final sprinkle seasons the surface so the first sear is flavorful, and the grains of seasoned salt will quickly dissolve into the meat as it cooks. You should see the seasoning adhere to the patties, enhancing the caramelization on the exterior. A mistake to avoid is oversalting, which can draw out moisture and create a dryer patty.
Grill on each side for about 3 to 4 minutes, until desired temperature is reached: On the grill you will hear a steady sizzle and see the edges turn a deep brown, these are signs the Maillard reaction is happening, which builds savory flavor. Timing depends on thickness and grill heat, so use a thermometer to check doneness if unsure. Avoid flipping constantly; too many turns prevent a good crust from forming and extend cooking time.
Just before removing from grill, add the cheddar cheese on top of each patty: Adding the cheddar cheese at the end allows it to melt evenly without overcooking the meat. Look for the cheese to soften and slightly drape over the patty edges, which indicates ideal melting. If you add cheese too early, it can burn or become greasy, so time this step carefully.
Top each hamburger bun with lettuce, tomato, the cheeseburger, a tablespoon (or two) of the Sweet Baby Ray’s BBQ sauce, two crispy onion rings and top with the bun: Assemble by layering crisp lettuce and juicy sliced tomato first to create a moisture barrier, then place the hot, cheesy patty so the heat slightly wilts the lettuce and warms the tomato. Spoon the extra Honey BBQ Sauce over the patty for sticky, glossy flavor, then crown with two crunchy onion rings for dramatic texture contrast. A frequent assembly error is stacking wet ingredients directly on the bun, which can lead to sogginess; use the lettuce to keep the bun resilient.
Enjoy: At this point the aroma will be rich with smoky, sweet sauce and melted cheese, and the first bite should reveal a pleasing interplay of textures and flavors. Take a moment to appreciate the harmony you created, and watch for any juices that might drip, as that is normal. A common oversight is not resting briefly, which helps redistribute juices, so give each burger a minute before the first bite if you can.