Prepare oven and pan: Set the oven rack about 4 inches below the broiler and preheat the broiler to high. Line a large (21×15-inch) baking sheet with foil and arrange the poblano peppers, tomatoes, onion, serranos, and garlic in a single layer, without overlapping.: The room fills with the sharp, anticipatory scent of raw tomatoes and peppers as you lay everything on a foil lined baking sheet; arranging items in a single layer ensures each piece receives direct broiler heat and blackens evenly, which is essential because uneven charring leads to inconsistent peeling and steam pockets later, so avoid overlapping items which is the most common mistake here.
Broil: Broil on high for 5 minutes, then flip everything over with tongs and continue broiling for an additional 5 minutes. Next, turn everything to the side that isn’t blackened yet (you might need to prop chiles against each other to keep the unexposed side up). Broil for an additional 5 minutes. Repeat one more time if needed.: The sound of the broiler is intense and the edges will blacken and blister quickly, a visual cue that sugars are caramelizing and skins are separating from flesh, and rotating and flipping encourages even charring, while rushing this step will leave unblistered skin that is harder to peel.
Steam Poblanos: Transfer the tomatoes, onion, and garlic to a blender. Wrap the poblanos in foil from the baking sheet to fully enclose them, then set them aside to steam for 10 minutes. Meanwhile:: Wrapping the poblanos traps heat and steam, which makes peeling simple and preserves moisture inside the pepper, and letting them rest for the full steaming time prevents tearing the flesh when you peel, since peeling too early can pull off tender flesh with the skin.
Make Salsa Ranchera: Chop off the tops of the serrano peppers and deseed them (be careful, seeds tend to hide behind the veins!). Add them to the blender with the cilantro, salsa spices, and blend until smooth. Transfer to a medium saucepan and bring to a simmer over medium-high heat. Then, reduce the heat to medium and simmer for 6 minutes, or until the sauce has thickened. Stir in about 1/4 cup of water, more or less, to reach your desired consistency.: When you blend roasted tomatoes, serranos, and cilantro the aroma becomes bright and herbaceous, and simmering concentrates the flavors while mellowing any harsh raw chile notes; if the sauce seems too thin, simmer a little longer rather than adding water, because watering it down will reduce flavor intensity.
Peel the Peppers: After 10 minutes, carefully open the foil. Once cooled, peel off the charred outer skin of the chiles (I do this while the salsa is simmering).: As you remove the charred skin you will notice a glossy pepper surface underneath; take care to remove only loose burnt bits and avoid scrubbing too hard which can remove the pepper flesh itself and reduce volume for stuffing.
Slice Chiles: Starting at the top stem of the chiles, cut a slit about 3 inches long down the center of each chile. (There is no need to remove the seeds because they aren’t spicy, but you can if you wish.): The slit should be wide enough to accommodate the Oaxaca cheese strips but not so large that the pepper loses structural integrity, and leaving some stem attached helps hold shape when handling; cutting too deeply can perforate the pepper and cause the cheese to ooze during frying.
Stuff Chiles: Gently pull back the chile skin and line the cheese sticks into the opening. Close the opening and gently pinch the ends together. Then, secure the opening closed with toothpicks (see the pictures in the post). Don’t be shy—use as many as you need to make sure the cheese doesn’t ooze out during frying.: Filling the peppers so each one holds a generous line of cheese creates a molten center after frying; use toothpicks to secure the seam because unsecured seams can burst open in hot oil and create a greasy, messy fry.
Heat the oil: Fill a wide, heavy-duty pot with 2 inches of vegetable oil and heat it to 375°F (I love this fryer). Line a baking rack (from a baking sheet) with paper towels. While the oil heats, prepare the batter:: Heating to the correct frying temperature produces that immediate sizzle that crisps batter without soaking up oil; using a thermometer to reach and maintain 375°F prevents soggy batter, and overheating can scorch the exterior before the cheese melts.
Make the Batter: Separate the egg whites into a large mixing bowl and the egg yolks into a small bowl. Using an electric hand mixer, beat the egg whites until stiff peaks form, about 5 minutes. Reduce the speed to low, then gently fold in the egg yolks until fully incorporated.: Whipping the egg whites to stiff peaks creates a light, airy structure that crisps beautifully when fried, and folding in the yolks gently preserves that aeration, while vigorous mixing will deflate the whites and yield a dense coating that does not achieve the desired texture.
Dredge Chiles: Mix the flour and spices in a shallow plate. Gently transfer one chile to the plate, roll it around until it's evenly coated. Gently transfer to the egg mixture and turn to coat.: Coating each stuffed pepper first in the seasoned all purpose flour helps the batter cling, and a careful, even coating prevents bare spots that would brown too quickly; rushing the dredge or letting batter pool will create uneven crusts.
Fry the chiles: Working in batches to avoid overcrowding the pan, fry the chiles for about 3-4 minutes per side until they are golden brown and crispy. Transfer to the paper towel-lined rack and repeat.: The oil should give a lively sizzle and the batter will turn a warm, even golden brown as proteins set and moisture is driven away, signaling doneness; fry in batches to avoid overcrowding, since crowding lowers oil temperature and results in greasy, undercooked batter.
Serve: Divide the salsa among the plates and top with the chile rellenos. Garnish with chopped cilantro and cotija cheese. Serve immediately while still hot. Please remind eaters to remove the toothpicks!: The final moment is aromatic, with the nutty, roasted salsa and the salty Cotija cheese brightening each bite; plate immediately while still hot, and remind diners to remove the toothpicks to avoid an unpleasant surprise.